CTV Smart Factory Solution - Enhance Production Efficiency

• 1. Multi-method Data Collection & Automation

  At various stages of the production line, CTV provides flexible data collection methods to optimize efficiency and accuracy:

  • Automatic import from Excel files
  • Barcode scanning with handheld devices
  • Using RFID to track products
  • Combining RFID & tablets for data entry and display
  • Combining handheld devices & tablets for quick operations

  Process visualization: Workers can easily operate by touching or scanning, both entering data and participating in product quality evaluation.

  Real-time data updates: Information is instantly reflected on the system, enabling real-time progress tracking.

• 2. Visual Reports & Performance Monitoring

  Based on collected data, the system provides detailed reports to give managers an overview of the production process:

  • Progress tracking: Identify delayed stages and products needing rework.
  • Error cause analysis: Detect factors affecting productivity such as personnel, machinery, and processes.
  • Monitor pass rates & defect counts: Accurately determine the number of finished/semi-finished products on the line.

• 3. Operational Data & Predictive Analysis

  • Core system analysis: Not only analyzes data but also identifies root issues in the process.
  • Supply/demand forecasting: Optimize inventory, minimize surplus or shortage of materials.
  • Error sign detection: Anticipate risks, enabling preventive maintenance to minimize downtime.

• 4. Enhance Work Quality & Training

  • Remote support: Provides solutions for remote monitoring and personnel support.
  • Skill training: Helps improve workers' capabilities, optimizing production quality.

Visualize & Smart Factory Dashboard

MONITOR & CONTINUOUS IMPROVEMENT

Visualize helps businesses optimize production through data from existing devices, allowing quick deployment without major infrastructure changes.

• Real-time data display: Combines video, production plan data, and machine events.
• Process bottleneck detection: Identify bottlenecks in the system to improve efficiency.
• Data mapping: Compare production data, defects, and visual images to find improvement points.

Actual Results:

• Improved production efficiency by 6 times through on-site KAIZEN
• Increased productivity by 30%
• Facilitates bottleneck analysis without requiring high expertise

Before & After Applying the Solution

Why choose CTV Smart Factory?

• Collect and visualize data in real-time
• Increase efficiency, reduce errors, optimize costs
• Detect problems early and make quick decisions
• Quick deployment at a reasonable cost